Catalyst Deterioration Assessment

DCL carefully considers all mechanisms involved in catalyst deterioration, to ensure the long-term performance of target emissions. DCL maintains a large database of model gas, test cell, and in-field catalyst aging data.

Catalyst Deterioration Assessment

Post catalyst emissions over 6000 hours of operation

Ideal Surface
  • Good Ahesion
  • Well-Dispersed Particles
  • Similar Thermal Expansion Coefficients of Substrate and Washcoat
Ideal Surface
Chemical Deterioration
  • Poisoning; irreversible adsorption or reaction on/with the surface
  • Inhibition; competitive reversible
  • adsorption of the poison precursors
Chemical Poisoning

Sulphur poisoning (reversible, greater than 600oC / 1110oF caused by ZDDP (zinc dialkyl dithio phosphate)
Lube oil poisoning - Phosphorus poisoning (irreversible)


Thermal Deterioration
  • Sintering (re-dispersion)
  • Alloying
  • Support changes
  • Noble metal-base metal interactions

Sintering 1

High temperature sintering

Sintering 2

Complete collapse of washcoat
Loss of surface area from 200m2/g to 5m2/g at 1200oC/2200oF

Fouling
  • Carbonaceous deposits (coking)
Masking and Fouling

Soot and ash deposits, reversible by catalyst washing/cleaning

Mechanical Deterioration
  • Thermal shock
  • Attrition/erosion
  • Physical breakage
Attrition
 
DCL is ISO 9001:2008 certified within the scope of research, design and manufacturing of emission control technologies.